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Digital Manufacturing

‘Then’ pitfalls ; ‘Now’ possibilities!

Digital manufacturing is a contemporary power weapon to disrupt the production status quo. The manufacturing technology aims at two primary goals - to increase productivity & efficiency while minimizing downtime & human errors.

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Table of Contents

Remember when ‘robots’ working across factory floors were only seen in movies?

Well, gen-Z will probably laugh at that if we told them so!

Today, there are two type of manufacturing businesses:

One, who have already gotten a digital transformation to their manufacturing business

Two, who are thinking of switching to digital manufacturing!

Breaking down the recipe of manufacturing technology, you’ll find automation & robotics planned in-line with the unique manufacturing business workflow.

To answer the follow-up questions related to manufacturing technology - read ahead!

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What is Digital Manufacturing?

Digital transformation is being used as the synonym for success recipe these days. It’s not surprising if that buzz got you thinking of welcoming aboard IT in manufacturing. But first things first - knowing what digital manufacturing really is comes ahead of knowing the benefits.

To put in simple words, when a business integrates technologies to the existing manufacturing workflow to primarily speed up time to market the manufactured products & curb the cost associated with the day to day operations, that enhanced process is called digital manufacturing.

The biggest difference between traditional & digital manufacturing lies in 3 aspects:

Connectivity

Real-Time Data Processing

Productivity

And in all these 3 aspects, needless to say, digital approach exceeds the traditional methods with minimized errors and maximized accuracy & speed.

Don't Miss: BinaryFolks Smart Factory Guide!

Before We Dig in Digital Manufacturing - Here are the 2 Things You Need to Prioritize First!

Digital transformation might be a very sensitive investment but the self-proclaimed top digital transformers will always press you for an “instant start”. And that’s what can cripple the potential right at the zero-th step.

Digital manufacturing has heavy reliance on technologies, which doesn’t come easy on budget, time & efforts. So clearly, steering clear of the prerequisites is the safest way to ensure expected ROI.

1
First, state the business problems you’re looking to solve

You can not reach your desired destination following someone else’s map! Likewise every business, even from the same industry, is different from another. Thus, from the workflow to their needs - everything varies significantly & that’s why you need a plan aligned with your unique business needs. Start with documenting your needs - lesser downtime or faster transition to the store shelves, optimized production or effective vendor management - list them all, in detail. That’ll help you set reasonable, feasible & incremental targets.

2
Finally, keep the users’ convenience in mind

A digital transformation can only bear great results if the people related to its usage are familiar with its functioning. So, to avoid functional bottlenecks and ensure smooth operations, prioritizing the workforce’s convenience while choosing techstack will be beneficial.

Top Digital Manufacturing Applications

With technology intervening into all socio-economic aspects globally, smart living is becoming the new normal. And to meet the smart living needs, traditional manufacturing processes fall short. If you are also brainstorming over a ‘step-up’ plan for your manufacturing business, here’s a list of top productivity-spiking applications of digital manufacturing to take inspiration from:

1.
Autonomous mobile robots (AMR) which are the automated replacement of manual efforts put across factories for carriage, inspection & trace products.
2.
Augmented reality (AR) to provide pictorial instructions for efficient process execution
3.
Cobots (Collaborative robots) to help with ensembles, drilling work, 360 degree inspection etc.
4.
Asset health tracking to keep an eye on machinery wellbeing and sending out notifications reminding of routine maintenance
5.
Sensor-rich digital thread to virtually represent a detailed overview of the manufacturing space, showing every aspect - from asset placement to machine performance, maintenance record to throughput optimization metrics..and every other data alike!

What are the Benefits of Switching from Manual Manufacturing to Digital Manufacturing?

Robotics & Automation

Manufacturing Quality Management

Yield to Energy Optimization

Performance Tracking

Predictive Maintenance

Top Industries that Can Benefit from Digital Manufacturing

Manufacturing is a crucial step of an array of key industries but answering the “Does my business need digital transformation now?” can get a little difficult and a lot research-reliant. To help you know the hot happening better, listing the industries who are making the most of digital manufacturing these days!

Don't Miss: BinaryFolks Food Manufacturing Software Guide!

Digital Manufacturing 0th Step - Ask Yourself these 3 Questions!

All these advantages that IT in manufacturing brings along, but obviously, if it’s planned right ! That pretty reasonably leads to the question “How to plan digital manufacturing rightly?” The answer is setting the expectation first - competitive advantage, maximum automation, day-to-day production cost & minimize downtime with timely maintenance (preferably predictive maintenance). To achieve all of these, the 0th step would be to ask yourself the below questions and answer in accordance with your business goals:

Q
How is your industry going to be disrupted by the tech evolution in a decade’s time?
Q
How can the upcoming trends impact my business?
Q
Which aspect do you think to be the weaker one in your business right now - infrastructure, security, or something else?

Top 8 Technologies Making a Mark in Successful Digital Manufacturing

To determine how successful your digital manufacturing efforts would be, the technology choice plays a crucial role. Take a quick look at the tried and tested technologies leading to successful digitization of manufacturing units:

Industrial Internet of Things

Big Data

Cloud computing

Additive manufacturing (AM)

Advanced robotics

Augmented and virtual reality (AR/VR)

Digital Twins

Blockchain

For details, head to our smart factory guide!

Digital Manufacturing Makeshift - Simplified

Now let’s get to the point - how to digitize your manufacturing workflow, up-close.

Identify your business needs & document those in detail
Perform a thorough vendor research & choose an experienced development team
Share requirements & mutually fix a scope
Keep in touch & test every developed module
Launch!
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Why does Developing Your Digital Manufacturing Software with BinaryFolks Make for a Wise Choice?

Driven by ex-engineers from Google, Amazon & Salesforce

101% Value For Money (+1 for Our Complimentary Consultation before You Spend Your 1st Dollar!)

Reviews That You Can Verify!

Safeguarded Business With An NDA

Out-Of-The-Box Innovations

Eye For Details

Questions Galore (Until Your Requirement & Our Understanding are mirror copies!)

Insight-Rich Scope Enhancement

Intense Domain Expertise

Close-knit feedback loop

Conclusion

Well, the 2021 State of Manufacturing Report states 91% has responded to the post pandemic e-shift needs by increasing their investments in digital manufacturing. Isn’t that ‘the’ message from the future in a nutshell?

It sure is.

How about we start with a custom consultation from the experts?

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